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    Regenerative Thermal Oxidizer Installations

    Find out where TKS have installed Regenerative Thermal Oxidizers in North America.

    regenerative thermal oxidizer installed by TKS

    Automotive Paint Shop

    This Auto OEM's engineers selected a regenerative thermal oxidizer (RTO) abatement system to destroy the hazardous air pollutants (HAPs) from their paint cure ovens. Their new paint facility features multiple RTO systems to abate exhaust air from the E-coat oven, Sealer oven, and Topcoat Ovens. This customer selected CPI regenerative thermal oxidizers (RTOs) for their high thermal efficiency and low natural gas usage per CFM.

    Project Details

    Two (2) Regenerative Thermal Oxidizers (RTOs)

    • SOP: January 2018 and July 2019
    • Location: Ohio
    • Process: Paint Oven and Paint Booth Abatement
    • Category: VOC/HAP Abatement
    • Size: 30,000 CFM and 55,000 CFM
    • More details here

    Regenerative Thermal Oxidizer

    Projects List

    Automotive Paint

    Lafayette, Indiana

    Regenerative Thermal Oxidizer
    July 2018
    10,000 cfm

    Paint Booths

    Ohio Manufacturer

    Regenerative Thermal Oxidizer
    Installed 2017
    30,000 cfm
    This new paint line features a new RTO system. The regenerative thermal oxidizer (RTO) abates exhaust air from the industrial ovens used for paint cure. The RTO is now running full production, reducing emissions from producing 250,000 vehicles per year by 99%.

    Using a Maxon burner and gas train, shown above in orange, the RTO burner produces low NOX.

    Auto Body Paint

    Tennessee

    Installed 2012
    Two (2) 30,000 cfm RTOs

    This customer's two new paint lines feature two new RTOs for industrial oven abatement. The RTOs collectively abate the HAPs from the paint cure ovens and the VOCs from the clear coat painting booths. They pride themselves on choosing the best air pollution control equipment and best thermal oxidizer technologies available.

    Georgia Paint Line

    West Point, GA

    Installed 2010
    50,000 cfm

    This new West Point paint line features a large RTO to abate the HAPs from the paint cure oven and the VOCs from the clear coat painting booths. Kia elected to combine all paint shop emissions into a single air pollution control system. This combined design causes some issues with oven tar condensation in the cool paint booth air, prior to reaching the RTO's combustion chamber.

    Car, Truck, and Vans

    Canton, MS

    Installed 2001, 2005, and 2009
    90,000 cfm

    This new Light Commercial Vehicle (LCV) paint line in Canton, Mississippi features a large RTO to abate the HAPs from multiple industrial ovens and the VOCs from the clear coat paint booth. They elected to combine all paint shop emissions from their existing C1 Truck paint line (Pick-up Truck) into a single thermal oxidizer air pollution control system.

    Truck Body Paint

    Indiana

    Installed 2007
    For air pollution control of paint cure industrial oven exhausts.

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